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GE EVO Field Service Kits

GE EVO Field Service Kit

Hydraulic tensioning is the ideal method for tightening bolted connections. Hydraulic tensioning eliminates inaccuracies and helps achieve correct bolt loading in critical connections. At HTI, we’ve been building hydraulic tensioners and nuts since 1986. 

HTI offers Field Service Kits specifically tailored for the Wabtec EVO Tier 3 & 4 locomotives. Our Wabtec EVO Tensioner Kits contain every piece required to accomplish your field objectives. Kits are typically packaged in a durable metal container to allow mobility & accessibility in even the most remote locations.

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GE EVO Tier 3 & 4 Flywheel Adapter Kit

This kit includes:

  • Hydraulic Stud Tensioner with Reaction Plate and Crankshaft Stud (Part Number: 2601).
  • High-Pressure Hydraulic Pump for Load Cell (Part Number: HTP-100).
  • High-Pressure, 15 ft Hydraulic Hose Assembly to Connect from HTP-100 Pump to Model 2601 Tensioner (Part Number LL15).
  • Ultra-High Pressure Hydraulic Pump for Flywheel Flange Pressurization (Part Number: HTP-200-BC).
  • Quick-Disconnect Adapter Assembly (Part Number: 154-120).
  • Ultra-High Pressure, 15 ft Hydraulic Hose Assembly to Connect from HTP-200-BC Pump to 154-20 Quick-Disconnect Adapter Assembly on Flywheel Adapter (Part Number: FL15UHP-2175).
  • Hand Cart for Pumps and Steel Storage Box (Part Number: 2175HC).




GE EVO Tier 3 Cylinder Head & Main Bearing Tensioner Kit

This kit includes:

  • Cylinder Head Stud Tensioner (Tier 3).
  • Main Bearing Stud Tensioner (2).
  • High-Pressure Quick-Disconnect (QD) Elbows (2).
  • Air-Operated Hydraulic Pump.
  • 15’ Hydraulic Hoses with QD Fittings (2).
  • Three-Way Distribution Block.
  • Spare Parts Kit.
  • Lockable Steel Storage & Shipping Box.

GE EVO Tier 4 Cylinder Head & Main Bearing Tensioner Kit

This kit includes:

  • Cylinder Head Stud Tensioner (Tier 4).
  • Main Bearing Stud Tensioner (2).
  • High-Pressure Quick-Disconnect (QD) Elbows (2).
  • Air-Operated Hydraulic Pump.
  • 15’ Hydraulic Hoses with QD Fittings (2).
  • Three-Way Distribution Block.
  • Spare Parts Kit.
  • Lockable Steel Storage & Shipping Box.

The Tier 4 Cylinder Head & Main Bearing Tensioner Kit is similar to the Tier 3 kit except for the stud size and spacing. 

Design the Perfect Solution for your Tensioning Application

HTI designs custom field service kits for any application. All field service kit bundles everything you need to tension in the field. 

In addition to field service kits, we build custom hydraulic tensioners, nuts, pumps, and accessories for any tensioning application. HTI tensioners can be designed for imperial or metric-sized studs, high loads, high temperatures, large stud sizes, or corrosive environments. Our multi-unit tensioning systems can make easy work of large bolted systems, and our automated tensioning systems can reduce labor and increase throughput in high-volume manufacturing applications. 

Contact us to order a field service kit or get started designing the perfect solution for your tensioning application. 

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If you have questions, comments, would like more information about our products, or want to get started designing your custom tensioning solution, please contact us and we will respond promptly.